4/20/2024 0 Comments Harley molex connector disassembly![]() ![]() I've got a set of Namz wire extensions I'm trying to fit, so I can install a set of pull back bars, but unless I can get the pins out of the Molex connectors I might as well just cut and solder the wires the old way. Use special tool to remove terminals from connectors. Push a paper clip down into the hole beside the terminal pin that I'm trying to remove and.nothing! It won't budge! wiring for Harley-Davidson vehicles were not designed or tested to work together. Using needle nose pliers pull the inside of the connector up about 4mm in the connector housing (this is the secondary lock, right?) Tossed those connectors from RS, lights were working intermittently. Pry the sealing cap away from the bottom of the connector (where the wires enter the connector) Environmentally sealed to IP67 Integrated mat wire seal Field serviceable contact removal system Simple crimp-and-poke application Tactile and audible. Improper installation of this kit could result in death or serious injury. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Use the appropriate service manual procedures. The terminal system provides a high-performance connection for mid-power (14 to 22 AWG wire) applications. Rider and passenger safety depend upon the correct installation of this kit. I don't have the terminal removal tool, so I've tried using a paper clip pushed down into the hole beside the pin inside the terminal block to release the pin from the block, but that isn't working.ĭisconnect the pin and socket halves of the Molex connector. Molex MX150 Unsealed Connector System offers an overall 37 space savings over traditional USCAR 1.50mm connectors. I have tried following the instructions in the service manual, and the wires still won't budge. I have the HD service manual and the parts book. I live in Tokyo, Japan and just called my local HD dealer, and was told it would take 2 months for them to order one for me!Īlternatively, has anyone got any good tips on how to get the pins out of the Molex terminal block? My bike is a 2007 Road King Classic. Can anyone suggest a supplier who can sell me a Molex Connector Terminal Removal Tool. A short video on how to disassemble the deutsch connectors used to connect the main wiring harness to the wiring harness for the handlebars on late model Har. ![]()
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